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SIC462ED-T1-GE3

TPS54560B-Q1

BD9G500EFJ-LAE2

Voltage input range (V)

4.5-60.0

4.5-60

7-76

Voltage output range (V)

0.8-0.92xVin

0.8-58.8

1-0.97*Vin

Output current limit (A)

6

5

5

Efficiency (%)

94

91

82

Price ($)

7.32

9.48

9.58

Link

SIC462ED-T1-GE3

https://www.mouser.ca/ProductDetail/Texas-Instruments/TPS54560BQDDARQ1?qs=Mv7BduZupUi0AsDfghsxzg%3D%3D

https://www.mouser.ca/ProductDetail/ROHM-Semiconductor/BD9G500EFJ-LAE2?qs=bAKSY%2FctAC4eF%2F2DDAtstw%3D%3D

Notes

While the SIC462ED is the best option for price and efficiency, the beast of a chip has 30 pins

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. Based on simplicity and efficiency, the TPS54560B is chosen instead.

Datasheet

Typical Application Circuit

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  • Vin_max = 55V, Vout = 5V, Iout= 5A, Kind = ΔIL/Iout = 0.3 (recommended by datasheet), and fsw= 400kHz

  • This gives Using the equation above, Lmin = 7.6uH. Choose the next standard value of 8.2uH. The saturation current of the inductor should be greater than the switch current limit of 7.5A

https://www.digikey.ca/en/products/detail/würth-elektronik/7443330820/2175573

Output Capacitor

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Catch Diode

  • Reverse voltage rating must be > Vin_max = 55V

  • Current rating must be > max inductor current = 5.8A

  • Use schottky diode since it has lower forward voltage, resulting in higher converter efficiency

https://www.digikey.ca/en/products/detail/diodes-incorporated/PDS760-13/776756

Input Capacitor

  • As per datasheet, Cin > 3uF and should be X5R or X7R rated for at least Vin_max = 55V

  • Use 4x 2.2uF 100V, which provides 3.4uF at 55V DC bias

  • Samsung caps were chosen over Murata as the Murata option was 3x more expensive

https://www.digikey.ca/en/products/detail/samsung-electro-mechanics/CL32B225KCJZW6E/7320552

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Bootstrap Capacitor

  • 0.1uF 10V X5R capacitor is needed

https://www.digikey.ca/en/products/detail/murata-electronics/GCJ188R71E104KA12D/7363221

Undervoltage Lockout Setpoint Resistors

  • For the converter to start supplying when Vin > 6.5V and stop supplying when Vin < 5V, RUVLO1 = 441K and RUVLO2 = 90.9K

https://www.digikey.ca/en/products/detail/yageo/RC0603FR-07442KL/727243

https://www.digikey.ca/en/products/detail/yageo/RC0603FR-0790K9L/727424

Output Voltage & Feedback Resistors

  • For 5V output, RLS = 10.2K and RHS = 53.6K

https://www.digikey.ca/en/products/detail/yageo/RC0603FR-0710K2L/726883

https://www.digikey.ca/en/products/detail/yageo/AC0603FR-0753K6L/5896188

Compensation

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=1768Hz

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=707kHz

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=35.35kHz

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=18.8kHz

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=16.08K

Use standard value 16K:

https://www.digikey.ca/en/products/detail/yageo/RC0603JR-0716KL/726721

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=5626pF

Use standard value 5600pF:

https://www.digikey.ca/en/products/detail/murata-electronics/GRM1885C1H562JA01D/4421635

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=49.7pF

Use standard value 51pF:

https://www.digikey.ca/en/products/detail/murata-electronics/GRM1885C2A510JA01D/586986

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12V Buck

Requirements

  • Steps down 18-55V to 12V

  • The 12V rail is only used to power the vtx, which has a 500mA current draw. Ideally, the current limit of the buck converter should be closer to 750mA to be safe

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