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| SIC462ED-T1-GE3 | TPS54560B-Q1 | BD9G500EFJ-LAE2 | |
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Voltage input range (V) | 4.5-60.0 | 4.5-60 | 7-76 | |
Voltage output range (V) | 0.8-0.92xVin | 0.8-58.8 | 1-0.97*Vin | |
Output current limit (A) | 6 | 5 | 5 | |
Efficiency (%) | 94 | 91 | 82 | |
Price ($) | 7.32 | 9.48 | 9.58 | |
Link | Notes | This
While the SIC462ED is the best option for price and efficiency, the beast of a chip has 30 pins
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. Based on simplicity and efficiency, the TPS54560B is chosen instead.
Typical Application Circuit
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Vin_max = 55V, Vout = 5V, Iout= 5A, Kind = ΔIL/Iout = 0.3 (recommended by datasheet), and fsw= 400kHz
This gives Using the equation above, Lmin = 7.6uH. Choose the next standard value of 8.2uH. The saturation current of the inductor should be greater than the switch current limit of 7.5A
https://www.digikey.ca/en/products/detail/würth-elektronik/7443330820/2175573
Output Capacitor
Datasheet recommends Cout > 62.5uF to account for transient load response
Use 3x 47uF 10V caps to get Cout = 90uF at 5V DC bias, which is safely above the minimum 62.5uF
https://www.digikey.ca/en/products/detail/murata-electronics/GRM32EC81A476KE19L/2548451
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Catch Diode
Reverse voltage rating must be > Vin_max = 55V
Current rating must be > max inductor current = 5.8A
Use schottky diode since it has lower forward voltage, resulting in higher converter efficiency
https://www.digikey.ca/en/products/detail/diodes-incorporated/PDS760-13/776756
Input Capacitor
As per datasheet, Cin > 3uF and should be X5R or X7R rated for at least Vin_max = 55V
Use 4x 2.2uF 100V, which provides 3.4uF at 55V DC bias
Samsung caps were chosen over Murata as the Murata option was 3x more expensive
https://www.digikey.ca/en/products/detail/samsung-electro-mechanics/CL32B225KCJZW6E/7320552
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Bootstrap Capacitor
0.1uF 10V X5R capacitor is needed
https://www.digikey.ca/en/products/detail/murata-electronics/GCJ188R71E104KA12D/7363221
Undervoltage Lockout Setpoint Resistors
For the converter to start supplying when Vin > 6.5V and stop supplying when Vin < 5V, RUVLO1 = 441K and RUVLO2 = 90.9K
https://www.digikey.ca/en/products/detail/yageo/RC0603FR-07442KL/727243
https://www.digikey.ca/en/products/detail/yageo/RC0603FR-0790K9L/727424
Output Voltage & Feedback Resistors
For 5V output, RLS = 10.2K and RHS = 53.6K
https://www.digikey.ca/en/products/detail/yageo/RC0603FR-0710K2L/726883
https://www.digikey.ca/en/products/detail/yageo/AC0603FR-0753K6L/5896188
Compensation
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=1768Hz
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=707kHz
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=35.35kHz
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=18.8kHz
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=16.08K
Use standard value 16K:
https://www.digikey.ca/en/products/detail/yageo/RC0603JR-0716KL/726721
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=5626pF
Use standard value 5600pF:
https://www.digikey.ca/en/products/detail/murata-electronics/GRM1885C1H562JA01D/4421635
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=49.7pF
Use standard value 51pF:
https://www.digikey.ca/en/products/detail/murata-electronics/GRM1885C2A510JA01D/586986
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12V Buck
Requirements
Steps down 18-55V to 12V
The 12V rail is only used to power the vtx, which has a 500mA current draw. Ideally, the current limit of the buck converter should be closer to 750mA to be safe
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