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How are we thinking of adding ailerons to these?
How are we spacing out the ribs?
maybe LW PLA spacers?
LE TE print could probably be bigger, TE LE slightly thicker
How are the LE and TE prints attached? → glue
End cap + print that bolts to spar to keep wood on aluminum (shoutout Sohee)
You may want to make a test rib to check tolerance of the square cut-out after laser-cutting, talk to the person who does the laser cutting to find out what tolerances you can expect → exact sizing almost never just works for mating parts
tbh you addressed most of my concerns in design updates (no more second spar)
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