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  • The initial idea is to take the existing rib and create a cut, splitting it into two parts.

    • The more extensive section of the rib towards the leading edge will form the profile for the main wing.

    • The smaller section of the rib towards the trailing edge will form the rib of the aileron flap.

      WingAileronCut.png

  • The aileron and the rest of the wing will be covered in the same singular piece of fabric.

    • The fabric will cover gaps between the aileron and wing. This is thought to improve aerodynamics.

  • The aileron will be attached to the wing by a hinge at the top edge of the rib.

    • Top placement reduces adverse yaw.

    • The servo will control the aileron movement using a horn and torque rod.

Progress:

Initial Ideas

  • The idea was to overlap the aileron cutout with the total aerofoil and connect them with a spar or pin.

    • Concern → weakness of a balsa joint with a metal pin passed through

  • Idea 1: use a sheet metal plate on either side of the balsa rib to reinforce the joint → whether we want to use

    • Concerns →

      • Lack of vertical constraint and twisting resistance with the balsa for the rest of the rib that is not covered by the sheet metal.

      • Use an aileron leading edge spacer across the entire design → weight concern

  • The result was to instead use frame to strengthen the ribs and constrain them from movement as shown in Design #1:

Design #1: Embedded mounts with Sheet Metal Rib Frrames

image-20241002-005234.pngImage Added

Dimensions:

  • Aileron Cord:

    • In line with the suggestions for the cord length

      • Total cord length: 230mm

      • Aileron Cord: 57.5mm → 25% of the cord (upper end of 15-25%)

  • Aileron Span

    • Total semi span: 750mm

    • Aileron span: 250mm

    • Aileron Span Ratio: 33.3% → 35% of the cord (below lower end by 2%) → concern of increasing since the design needs the ribs to line up.

    • Concern → syncing up with the existing rib spacing and the wing's trailing edge with a potential cutout and wall to mount the wing hinge

Suggestions for Servo Horn Mount:

  • Place holder depending on the servo used:

image-20241002-004842.pngImage Added

Author: Nathaniel Li Updating Date:

Aileron Sync

  • Confirm using the updated ribs

  • Required materials → Manufacturing