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  • Who

  • What

    • Take in 12V and output 24V

    • For powering our 24V battery charger

      • would be massive help at comp and flight tests to be able to charge faster

    • Supply enough power for the charger

      • if the current is really high then this project is going to be waaay out of our skill range

  • Why

    • We have 12V server PSUs that are CSA approved

    • We get more power capability out of the charger at 24V

    • we could also just buy this? not sure if it maths out.

Details

Battery charger: HotA F6 Quad Battery Charger (4 x 15 A)

...

  • 1000 W output power limit across the 4 channels, with max current 4 x 15 A.

PSU:

  • Corsair CMPSU-600CX V2 (I believe this is the one we’re using?)

...

  • At +12V, maximum load is 40 A, so this can supply 480 W of power.

    • If we want to charge as fast as possible we will need a convertor rated for 480 W

  • Assuming our boost groundside convertor supplies 24V DC to the chargersteps up 12V to 24V, with a power limit of 480 W:

    • If we charge 4 batteries at once, the current will max out at 10.4 5 A per channel (each channel is 250 120 W / 24V)

    • Alternatively we could just not use max power, and just charge 2 batteries at once with lower power/current.

...

    • 10 A each.

COTS options:

  • AliExpress seems to have the most amount of options and is well priced (but might be a bit sketchy?)

  • I initially added higher power options here, but based on the maximum PSU load we may not need more than a 480 W convertor

Product

Price

Specs

Notes/Features

Datasheet

Szwengao WG-12S2450M12S2420M

image-20250121-023738.pngImage Removed

image-20250121-024436.pngImage Added

13450.6836

(AliExpress)

24V 50A20A

0-1200 480 W

  • High efficiency: 9796.8% 6% (@24Vin@12Vin, 25℃)

  • Non-isolated between input and output

  • 100% full stable current output

  • Support -30 °C environment

  • 100% full load burn-in test

  • OT, OL, LV protections

  • Waterproof level IP67

https://proa2427b-pic7.websiteonline.cn/upload/WG-12S2450M12S2420M.pdf

Szwengao WG-12S2430M

image-20250121-024128.png

77.99 (AliExpress)

24V 30A

0-720 W

  • High efficiency: 95.6% (@ 12Vin, 25℃)

  • For the rest, same as WG-12S2450MNon-isolated between input and output

  • 100% full stable current output

  • Support -30 °C environment

  • 100% full load burn-in test

  • OT, OL, LV protections

  • Waterproof level IP67

https://proa2427b-pic7.websiteonline.cn/upload/WG-12S2430M.pdf

Szwengao WG-12S2420M12S2450Mimage-20250121-024436.pngImage Removed

image-20250121-023738.pngImage Added

50134.3668 (AliExpress)

24V 20A50A

0-480 1200 W

  • High efficiency: 9697.6% 8% (@12Vin@24Vin, 25℃)

  • For the rest, same as WG-12S2450M

https://
  • Non-isolated between input and output

  • 100% full stable current output

  • Support -30 °C environment

  • 100% full load burn-in test

  • OT, OL, LV protections

  • Waterproof level IP67

proa2427b-pic7.websiteonline.cn/upload/WG-12S2420M12S2450M.pdf