Who
Daniel Puratich idea
Tim Gu looking into it
What
Take in 12V and output 24V
For powering our 24V battery charger
would be massive help at comp and flight tests to be able to charge faster
Supply enough power for the charger
if the current is really high then this project is going to be waaay out of our skill range
Why
We have 12V server PSUs that are CSA approved
We get more power capability out of the charger at 24V
we could also just buy this? not sure if it maths out.
Details
Battery charger: HotA F6 Quad Battery Charger (4 x 15 A)
...
1000 W output power limit across the 4 channels, with max current 4 x 15 A.
PSU:
Corsair CMPSU-600CX V2 (I believe this is the one we’re using?)
...
At +12V, maximum load is 40 A, so this can supply 480 W of power.
If we want to charge as fast as possible we will need a convertor rated for 480 W
Assuming our boost groundside convertor supplies 24V DC to the chargersteps up 12V to 24V, with a power limit of 480 W:
If we charge 4 batteries at once, the current will max out at 10.4 5 A per channel (each channel is 250 120 W / 24V)
Alternatively we could just not use max power, and just charge 2 batteries at once with lower power/current.
...
10 A each.
COTS options:
AliExpress seems to have the most amount of options and is well priced (but might be a bit sketchy?)
I initially added higher power options here, but based on the maximum PSU load we may not need more than a 480 W convertor
Product | Price | Specs | Notes/Features | Datasheet |
---|---|---|---|---|
Szwengao WG-12S2450M12S2420M | (AliExpress) | 24V 50A20A 0-1200 480 W |
| https://proa2427b-pic7.websiteonline.cn/upload/WG-12S2450M12S2420M.pdf |
Szwengao WG-12S2430M | 77.99 (AliExpress) | 24V 30A 0-720 W |
| https://proa2427b-pic7.websiteonline.cn/upload/WG-12S2430M.pdf |
Szwengao WG-12S2420M12S2450M | 24V 20A50A 0-480 1200 W |
| proa2427b-pic7.websiteonline.cn/upload/WG-12S2420M12S2450M.pdf |