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Table of Contents
stylenone

Introduction

Aircraft Name

Eclipse

High

...

level specs.

  • 1.5

...

  • meter wing span

  • Maximum take off weight =

...

  • 5 kg

  • 6S

...

  • ~1.1kg of batteries

  • two 6S packs in parallel

...

Modular wings & fuselage

Purpose, Quantity, & Timeline

...

High Level

  • Pursue the primary purpose for roughly a full year with this plane and then hand it off to other subteams for learning in the secondary purpose before decommissioning

...

Quantity

  • A single aircraft will be built (and maintained in the unlikely event of damage)

Primary purpose

...

  • battery voltage

  • x1 6S battery

  • Tail dragger configuration

  • 1 nose motor

  • Conventional T-tail

Goals and Purpose

Primary Purpose:

  • Learn how to design fixed wings → mechanical design skills

...

  • Learn how to operate fixed wings → ardupilot & pilot skills

Secondary

...

Custom battery long term? Could be saved for VTOL depending on EE interest​

...

Purpose:

  • Flight test bench for EE and EFS new CAN architecture.

...

...

  • Testing EFS milestones

...

  • M2 and M3

...

  • Testing EE ZP3 hardware designs

...

Budgeting

...

Budget and Quantity

Budget:

  • Less expensive than fancy composites

...

  • but more expensive than

...

  • a small foam fixed wing plane

  • Aluminum frame + foam panels

Related Resources

Mechanical

All mechanical design documents can be found in 2024 Post-Season Fixed Wing Mechanical Decisions Documentation

  • Wings

    • A row of balsa ribs mounted on an aluminum box tube. The ribs are spaced by 3D printed leading edges

  • Airframe Design

    • Main doc for airframe design. Main aluminum mounting plate which accommodates 90% of electronics, and the motor

    • Tail boom and wing spars attach to the main plate

  • Fixed wing landing gear

    • Tail dragger design → 2 wheels at the front and 1 at the tail

    • Plan is to make the tail wheel steerable for yaw control on ground at low speeds

  • Empennage Design

    • A conventional tail configuration with 1 servo each for elevator and rudder

Electrical

Electrical Components

BOM

This lists all the components necessary to make Eclipse take-off. Some parts may be listed as “optional”.

...

Flight Control System and Electrical Components

Part Function

Part Name & Link

Qty

Notes

Flight controller

Pixhawk 6X

1

  • Mounted level in central location

  • Vibration dampened but robust mounting

  • Mounting holes are M2, but the dimensions are not in their diagram. You will have to look at the existing mount and/or measure the Pixhawk

  • All ports accessible

Useful Resources:

Power Module

PM02D

...

1

  • Power leads and white JST port accessible

ESC

...

APD 120 F3 or Flycolor 80A

...

1

  • Case design already exists for APD ESC

    • This ESC is kinda overkill

    • This ESC is expensive

...

    • .

...

    • Can be subbed in with a cheaper one in the future.

  • Expose this to air for cooling if possible

Battery

...

Motor: AT3530 580KV https://store.tmotor.com/product/at3530-long-shaft-fixed-wing-motor.html

6S Battery: 4500 mAh LiHV batteries

1

  • We have 60 batteries in the Bay

  • Dimensions: 140 mm x 43 mm x 48 mm

ELRS Receiver

https://rotorvillage.ca/happymodel-expresslrs-tcxo-ep1-dual-rx/

1

  • Antennas exposed, solder pads accessible

Analog

...

...

Max vin = 40V

...

Should be relatively exposed for cooling

1

  • Intended for use during take-off and landing so heating is not a major concern

  • How exposed depends on what Tx power and on time we wanna use on the VTX

...

  • Max Vin = 36V

...

...

Need to receive smooth airflow for most accurate data

1

  • Mounted below the wing, and half way across the span of the left wing

  • Has CAN passthrough capability

Magnetometer

...

...

  • Must be mounted level. Can be upside down

...

  • Away from metal and radios

...

  • , and high current wires

...

    • DO NOT mount near motors and batteries

GPS

...

...

  • on the wing tips to maximize accuracy

  • Must be mounted level and away from

...

  • high current wires

...

  • and metals

  • Safety switch must be accessible

Rangefinder

...

  • Mounted level, facing downwards

  • Unobstructed view of ground

...

6S Battery: 4500 mAh LiHV batteries in bay

  • we have 60 of them

  • Dimensions: 140 mm x 43 mm x 48 mm

  • Two in parallel.

Servo module

...

...

...

...

...

...

Manufacturing Materials

Part Function

Part Name and Function

Qty

Notes

Wing spar and tail boom

  • 0.75” x 0.065” wall thickness aluminum square tube (x3)

3

  • Wing spar tubes are the same length, tail boom is different

  • Procured from E3 EMS

Electronics mounting plate

  • 1/8” thick aluminum sheet

2

  • Waterjet aluminum plates to mount electronics, wing spars, and tail boom on

Standoffs

  • 3/8” solid aluminum rounds

9

  • Machined to size on the lathe

  • Spaces the battery plate and the electronics plate

  • Spaces the electronics plate and the wing spar and tail boom

Balsa ribs

1

  • 1x pack of 20

  • Balsa sheet is laser cut to make ribs for wings, horizontal stabilizer, and vertical stabilizer

Shrink wrap

UltraCote lite transparent white

1

  • Wraps around the wing ribs, and empennage ribs

Fuselage

  • White foam board

Mechanical

All mechanical design documents can be found in 2024 Post-Season Fixed Wing Mechanical Decisions Documentation

  • Wings

    • A row of balsa ribs mounted on an aluminum box tube. The ribs are spaced by 3D printed leading edges, trailing edges, and spacers

  • Airframe Design

    • Main doc for airframe design. Main aluminum mounting plate which accommodates 90% of electronics, and the motor

    • Tail boom and wing spars attach to the main plate and accommodates the empennage and rear landing gear

  • Fixed wing landing gear

    • Tail dragger design → 2 wheels at the front and 1 at the tail

    • Plan is to make the tail wheel steerable for yaw control on ground at low speeds

  • Empennage Design

    • A conventional tail configuration with 1 servo each for elevator and rudder

Electronics System Diagram

...