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Meeting overviewMeeting to discuss state of Competition Aircraft big quad.
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🫂 Attendance
In person:
Online:
🗒️ The Weekly Recap
✈️ Flight Tests:
Autotune works. well.
Vanny is pretty sus atm - however timeline for frame is looking ok for comp 2024 frame.
aluminum and 3D printed joints are flexing a lot
may break on landing or just in flight due to flex
Link quality not great recently…
antennas damaged? still bad when swapped out. 70% quality when above us ~40 m
transmitter on the car instead of tripod
interference from carbon fiber plates and aluminum?
the new big antenna tracking thing isn’t working
get LTE working soon or get a redundant telemetry link
RFD has same issue as at comp.. not the one that went in the water. Get a spectrum analyzer?
📦 New arrivals
✅ Open action items
Conall Kingshott Composites stuff never properly setup, not a problem that we had not given to him, Graeme figuring everything out and then letting us know. Composite manufacturing in the next two weeks.
#electrical: Crimps, connectors, housings, signal spectrum analyzers, etc.
📝 Meeting minutes
Frame Updates 🚁
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Composites
Try and get as many people in the room as possible.
Frame updates
Starting on landing gear printsMCMaster Carr order for standoff stuff & miscellaneous items.Talking to Les (machinist). Will likely have to do a lot of this ourselves and then send it off to him to finish (battlebots causing issues).
Sensor Updates 📏
RTK GPS? Has antenna and control box.One M9N, one RTK.Mechanically identical, mounting pattern is the same.will remain on posts (similar to vanny, except further).
RF updates 🌐
Need notch filters? 5W video very much stepping on other freqs? not sure…. currently investigatingCould get SDRPlays. (RSP1A → to be acquired)- Carbon fiber panel mfg this morningPanels are done
Can be done on the router! No queue for the router, so should be fast
3D printing is coming along
The middle aluminum block is done
Jigs on the way
Priority for 1 drone, 2nd drone will be done either in parallel if convenient or soon after 1st one
Plan is not to wait and see how the 1st drone works, we just move forward with the design
Aidan: we should test before committing to 2 copycat drones (for cost)
better to have 2nd copy even if not fully optimized - most components at least will be salvageable even if some things need to change
most of it is low cost… so probably ok
middle alu block!!!!
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Thoughts List |
LEDs
Airframe should be ready before comp starts
We should sleep early
Sensor Updates 📏
Two M9N better redundancy with same accuracy.
therefore we can do what we want
using 2 M9Ns means we also get a redundant compass
Will re-test RTK accuracy with tuned position hold & optical flow.
Compass can’t be calibrated due to wires on Vanny in the way
Vibration graphs from vanny are not great
probably vanny airframe specific
did run autotune - jitter, from either bad vibration, tuning…. frame flex..?
RF updates 🌐
Spectrum analyzer???
Motor 3-phase connectors ✅
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3-phase connectors decided:
https://www.tme.com/ca/en/details/mt30-m/dc-power-connectors/amass/MT-30for inner-hub-to-tube connector3.5mm Bulletfor end of tube - motor connector.https://www.amazon.ca/Pairs-3-5mm-Female-Bullet-Connector/dp/B089DZ66J1/ref=sr_1_1?keywords=3+5mm+bullet+connectors&qid=1689020675&s=electronics&sprefix=3.5mm+bull%2Celectronics%2C94&sr=1-1Found plenty of bullet connectors in the bay
Seems like we have enough, is there a reason why we can’t use the ones in a connector box on the EE shelf?
should figure out how many bullet connectors we want
use triangle ones as decided (MR30s.. MT30s?)
pick the most serviceable and reparable
bullet connectors between ESC-3phase + more stuff Anthony Luo to clarify :|
Order soon! Order 2 weeks ago 😧 😟 🫠
EE still needs to source Motor/ESC wire
Should be a small task
Light wire
COPPER 🔸
sheaths that don’t melt : /
data cables that aren’t too thick
different colors/color standard
twisting wires?
Battery PDB Distribution
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How are batteries going to be arranged in series/parallel?Scuffed diagram that needs explanation of potential implementation for three 12S batteries
How will our board support this layout?Thoughts:2 PM02D’s (2 banks of batteries), parallel after. Potentially on either side of the battery.If so, electrical member needs to test the current sharing capability of the power modules to see if we can get even current draw from each power module
Potentially borrow E-Load from Midnight sun
Do we have two PM02Ds in the bay? - yes Do Not Break ❌ 6-12S voltage
Airside Electrical Layout
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Where each component goes needs to be added to the architecture document.For Battery connections, 8 AWG can be used to handle 75A continuous (maybe a little lower if stranded)Stranded likely needed in order to have the required flexibilityTwo power modules in parallel, two banks of batteries in parallel.
For motor connections, each motor draws around 15A (determined when discussing MT-30s)14 AWG wire (24A) should be enough for ESC connections to PDB
Wire gauge for sensorsCrimpersElectrical Wiring diagram experiencing slow progress (unfortunately)Some of the modules are in the diagram but things need to start getting connected
Power distribution wiring about halfway done
Need selection of proper wire gauges, types, etc.
Access in a draw.io document - link in confluence if possible
Do we have all the JST-GH connectors (housings) that we need to connect to pixhawk
Took a quick look in the connectors box and only found connectors for 5 pin
Do we need to order more from the other kinds?
Next Term Handoff - Frame Continuation 📑
make manuals/documents to help this
Aircraft manual for airframe 2024 comp
🔥 Electrical QA Standards
make instructional documents for testing ESC, etc
how to inspect for solder bridges, spilled solder, cold solder joints
twisting wires guide?