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Big Project

Project

Project Manager

Antenna Tracker

Aluminum Yaw Servo Mount

Arjun Mandair

Task Description

We need to design a yaw servo mount made out of aluminum to maintain structural integrity and rotate the Antenna Tracker along the yaw axis.

Constraints

Constraints

Written By

Append Date

Made out of aluminum

Arjun Mandair

Machinable

Arjun Mandair

Integration with Height Adjustment Mechanism

Arjun Mandair

Utlizes Countersunk Holes for Tripod Interference

Arjun Mandair

Relevant Contacts

Subteam

Contact

Contact Description

Mechanical

Conall Kingshott Divit Gawri Nathan Green

Collaboration with height adjustment mechanism integration.

Assignees

Task Progression/Updates

Author: Arjun Mandair Date:

First Design Without Height Adjustment Mechanism Integration

  • Height adjustment mechanism incomplete

  • Currently compatible with Tripod

  • Cutouts on L-Brackets are for screw clearance

Author: Arjun Mandair Date:

May need to Redesign

  • Depending on if we need two antenna trackers, we may need a new yaw servo mount, since we only have one discontinued servo with a compatible gearbox

Author: Arjun Mandair Date:

Countersunk or counterbore holes

  • Currently, the yaw-axis servo is experiencing stabilization issues, since the bolts are too far out from the servo. This was placed initially due to interference from the tripod. For the next iteration, we will utilize counterbore/countersink holes, and a bigger baseplate, to bring the bolts closer.

  • Essentially, bring the current holes in, thicken the aluminum plate if needed, add the counterbore holes, and good to go! You can also tap the holes and have small screws run through.

image-20240305-235756.png

Author: Justin Liu Date

  • Modified the design in Figure 3 so that the mounts can now take another bolt to increase stability (bolts now make a triangle)

  • The mount need to be re-manufactured because there are new material added.

image-20240308-005206.png
  • The mount on the left is also modified, and it also needs to be re-manufactured because new material are added.

  • Both modifications are made because the previous design don’t have much room to work with in terms of drilling more screw holes on the already made part to make the servo more stable.

  • This design can be found in the folder under dir: C:\WARG_CAD\COMP2024\Antenna Tracker\Yaw-And-Pitch Antenna Tracker\ANTENNA_TRACKER_06_SERVO_MOUNT\ANTENNA_TRACKER_SERVO_MOUNT_STABILIZATION_MOD_07MAR2024

  • The aluminium sheets in this design are the same as in the previous, (because I have not seem the actual thing in person so I don’t know whether I should thicken it.)

  • Note: please don’t roll forward the design went opening the assembly file

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