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Big Project

Project

Project Manager

IMACS Groundstation

IMACS Frame

@ project manager

Project Description

General context for this project and a list of initial hardware requirements are in Ground Control Station Integration 2025.

The mechanical team is responsible for organizing the layout of the monitor, keyboard, ports, etc. The control system will be built into a Nanuk 930 case. Some components may need to be manufactured, such as mounts for switches, ports, lights…

image-20240626-033859.png

Constraints

Constraints

Written By

Append Date

Built into Nanuk 930 case

Smile

Fit a 6S battery or a few?

Daniel

supports ground station arch as outlined in the 2025 doc

Daniel

Use the 19” monitor that has been disassembled. It should be mounted in the top of the case as far back as possible to leave room for components on the bottom half when closed. Allow the VGA and Power cables to exit the top and enter the bottom half of the case. Make it look nice, cover the space around the monitor with polycarbonate.

Nathan Green

2024-09-10

Relevant Contacts

Subteam

Contact

Contact Description

Tech dir

Nathan Green

  • Answering hardware questions

Exec dir

Daniel Puratich

  • Ask questions regarding electrical stuff

Assignees

Assignee

Asana Task

Date

Calum Chisholm

link to asana task assigned

Date assigned

Task Progression/Updates

Calum: @ 2024/07/10

Created CAD model of Nanuk 930 Case based on website dimensions. The dimensions are quite vague and this is a rough idea to work off off.

Created plates from given drawings that will attach to the bottom and top of the case with #6 X 1/2" Hi-Lo Self-Tapping Sheet Metal Screws (18pcs) per plate. The case has premade threads.

Calum: @ 2024/07/17

Would like to know the dimensions and sizing of components so I can CAD them out and arrange them

image-20240717-223035.png

Calum: @ 2024/09/20

  • Updated the cad to accommodate the new monitor sizing. This involved changing the spacer height, size of the top plate cut and changing the cut that each of corners had.

  • Updated all the parts so they have M3 holes for mounting, the top bezel plate has 1/8 inch self tapping screws that can be found in McMaster Carr: Phillips Rounded Head Screws for Sheet Metal, 18-8 Stainless Steel, Number 6 Size, 1/2" Long | McMaster-Carr (Still need to add the screws to the assembly)

  • Creating the top plate from MDMF in the rapid prototyping shop at waterloo

  • Will need to create 1/4 of the corners with a 3d printer to test if it will fit into the case

image-20240920-152239.png

  • Still need to add all the spacers in the assembly since the new monitor sizing required changes to their dimensions

image-20240920-152322.png

How the design works:

image-20240920-152547.png

  1. Corners will be 3D printed and placed into the case. Hopefully the corners will fit snug into the case and will prevent the monitor from rotating in the y-axis & z-axis. The corners will have holes that are concentric to the cases

  2. the monitor will be placed into the case and will sit on the corners

  3. Spacers will be screw into the top plate, Then the top plate (in blue) will then press against the monitor via spacers and provide force clamping it in the x-axis

image-20240920-152911.png

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