Parts Decision Matrix

Part

Material & Method

Cost

Ease of Manufacture

Strength

Longevity

Total Score

Chosen?

Part

Material & Method

Cost

Ease of Manufacture

Strength

Longevity

Total Score

Chosen?

Gears

3D Printing

Cheapest but depends on material

Very flexible and can be rapid prototyped and altered

Weak compared to metal but can be enough depending on material

Again depends on material choice

 

Tripod plate with inner gear ring will be printed(leaning towards PETG or CF based filaments, preferably something like nylon-cf

 

Metal & CNC

Most expensive

Difficult to manufacture, needs proper measurements and sketches. ALOT OF WORK

Metal is strong. Depends on the metal as well but overkill for this project.

Same as strength

 

 

 

Metal/Polycarb Laser Cut

Middle ground, highly dependent on material and machine

Fast to make than 3d printing but harder to design with(2d surfaces only)

Metal and polycarb is stronger than filament based models

Same as strength

 

Primary means of making the gears, but due to size model difficulties, some will be 3d printed.

Base Plate

Metal

High Costs

Hard to make

strong

strong

 

 

 

Acrylic

Cheap

Fast to make

mid

mid

 

Most flat plates will be polycarb plates cut in laser cutter since its fast and can be easily altered(drill for additional screw holes/mounts)

 

Plastic

Cheap

Longer to make(for plates due to print speeds)

weak

weak

 

 

Servo

https://www.amazon.ca/Servo-Digital-Torque-Continuous-Rotation/dp/B0B9FYCG97/

 

 

20kg

waterproof

 

Chosen because it was one of the only continuous servo with a more standard/durable enclosure(waterproofed as well)

 

https://hobbyhobby.com/standard-servo-hs-311-universal/hrc31311s/107501/

 

 

3-5kg

no

 

Not weatherproof and weaker(possible future proofing)

Not accurate enough(rpm spin rate and other stuff)

 

https://www.amazon.ca/ZOSKAY-Coreless-Digital-Stainless-arduino/dp/B07SBYZ4G5/

43.68

 

35kg

IP66

 

chosen against other servos for additional strength(cheapest in 35kg).

Futureproofing for longer/different antenna(pole sticking out higher leverage = more torque needed)

Tripod

https://www.amazon.ca/dp/B0BBPFDCR3/ref=emc_b_5_t?th=1

139.99

expensive version

item weight: 2.05 Kilograms

weight limit: 12kg

 

This tripod is heavier for one person to carry and assemble

N.A

 

This is not choosen because it’s more expensive and did the same task as the cheaper version

 

https://www.amazon.ca/dp/B0B7RM91X4/ref=emc_b_5_t

69.99

cheaper with the samiliar functionality

item weight: 1.5 Kilograms

weight limit: 5kg

Reasonable weight is around 3 kg

N.A

 

choosen because it is cheaper and also perform the same tasks. The advantages will be this version is slightly lighter for one person to finish the assembly.

Bearing (6804zz)

https://www.bearingscanada.com/6804-2RS-Bearing-20x32x7-Sealed-20mm-Bore-Ball-p/6804-2rs-20x32x7-20mm-bore.htm

CA$85.20

 

 

 

 

the size fits the need. It’s needs to large in size to make it stable.