12S ESC
Project Owners: @Ethan Abraham
Project Description
Ever since the 2023 AEAC competition, WARG has established a 12S power architecture for the drone. We currently use the following 12S APD COTS ESCs on the drone: https://www.getfpv.com/apd-120f3-x-12s-50v-120a-esc.html. This board is very expensive and often goes out of stock.
The goal of this custom 12S ESC is to replace the COTS ESC in the system architecture and produce them in volume so that we have a healthy supply and a low cost/ESC. Therefore, this board must be very reliable.
Requirements
Power
Can take up to 12S voltage (max ~55V)
Can handle at least 60A continuous current
Firmware & Control Algorithm
Primary plan is to use the open source AM32 ESC firmware library (https://am32.ca/) that is widely used. It contains a sinusoidal motor control algorithm along with support for DSHOT input and telemetry output
Backup plan is to use the STM32 Motor Control Workbench 5.4.8 to use their FOC (Field-Oriented Contol) firmware library (https://www.st.com/en/embedded-software/x-cube-mcsdk.html)
For some reason the older version (5.4.8) let’s you design with a custom PCB but the newer versions do not
Therefore, this board is being designed to be compatible with both.
Board Subsystems
MCU Pinout & Requirements (MCU Pinout & Requirements): Pins sorted by function
Firmware Settings (Firmware Settings): Gate driver SPI, AM32 plan & configuiration
Three Phase Inverter (Three Phase Inverter): MOSFET calculations
Power and Converters (Power and Converters): LV Power Architecture