Control Mounting Methods

Aileron

In Wing

The Servo is mounted in a Servo bay and its aileron wire is run through the wing to a horn on the bottom of the wing.

Pros:

  • Most “clean”

  • More aerodynamic (I assume I don’t really know)

  • Servo is not exposed

  •  

Cons:

  • Hard to do maintenance

  • Can’t be undone (use of epoxy)

  • Requires additional mounting hardware

  • Difficult to manufacture

 

 

 

Top Wing

The servo can be inset in wing

Pros:

  • Easy maintenance

  • No additional mounting hardware required

  • Easy to manufacture (I think, I don’t really know how we make wings)

Cons:

  • Servo is more exposed

  • Less “clean”

 

Bottom Wing

Very similar to top wing mounting. It is less exposed to the elements but could be at risk of hitting the ground if things went wrong.

^This method can be used to mount on the top of the wing as well. It protects the servo a little more but requires a bay to place the servo.

Bottom Wing vs. Top Wing

As for mounting on the top vs. the bottom, I found all sorts of conflicting statements online. The only one with data-based evidence and not anecdotal was the one linked below. I can’t comment on the accuracy/validity of the experiment because I know nothing about aerodynamics.

Given the data collected mounting on the bottom of the wing provides the least amount of drag. with the exception of case 5 (short, open top linkage).

Elevator

Very similar to aileron mounting methods except the servos are set on the side.

Rudder

Top & Side Mounted Servo (push-pull)

Pros:

  • Easy installation

  • Small and light

Cons:

  • Servos are exposed

Pull-Pull

The red rudder controller on the left uses 2 servos as a security measure.

Pros:

  • The main mechanism can be set inside the fuselage

  • Servos can be “stacked” to create more redundancy

Cons:

  • Difficult to manufacture but can be bought

  • Extra weight and size

 

 

 

 

 

Sources

https://pilot-rc.com/extra-330sc-60-1-52m-manual/

http://www.swbmfg.com/pull-pull-wire-explanation/

https://www.flyinggiants.com/forums/showthread.php?t=41006

https://www.wattflyer.com/forums/showthread.php?t=72718

http://www.mh-aerotools.de/airfoils/linkage.htm

GCM Vertigo F5J Aileron Servo Install

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EP10: Aileron servo mount, Scratch building a Giant Scale Model Airplane