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Tracking Antenna Controller Board Mount

Tracking Antenna Controller Board Mount

 

Big Project

Project

Project Manager

Big Project

Project

Project Manager

Tracking Antenna

Tracking Antenna Controller Board Mount

@Sohee Yoon

Task Description

Design and 3D print a mount for the controller board that will be mounted onto the tracking antenna base plate.

image-20241002-003942.png

Constraints

Constraints

Written By

Append Date

Constraints

Written By

Append Date

Ports must be accessible (e.g., usb port)

@Sohee Yoon

Oct 31, 2024

Mounting holes must obey the 30.5 x 30.5 mm grid pattern

@Sohee Yoon

Oct 31, 2024

70x70mm footprint with 30.5x30.5 mounting holes (at the corners)

@Sohee Yoon

Oct 31, 2024

Must fit on the tracking antenna base, without interfering with any other mounts

@Sohee Yoon

Oct 31, 2024

Relevant Contacts

Subteam

Contact

Contact Description

Subteam

Contact

Contact Description

EE Lead

@Ryan Scomazzon

any specifics about the board itself

Assignees

Assignee

Asana Task

Date

Assignee

Asana Task

Date

@ assignee

link to asana task assigned

Date assigned

Task Progression/Updates

Author: @Jack Doehler Date: 2024/11/07

V1.0

Notes:

  • Assembly consists of separate top and bottom case pieces.

  • There should be enough room for the Seeeduino, which was not included in the STEP file I used for reference.

  • Overall footprint of case is 80mm x 80mm x 30mm.

 

Board Case.png

Author: @Sohee Yoon Date: 2024/11/18

CAD review:

  • Overall looks great! I like how you fillet all the edges and you added clearance to the bottom of the mount. There are a few things that the step file of the board is missing

    • I checked out the board in the bay and took a pic (image below). A few noticeable differences to the step file:

      • There are a few screws that attach some circuit parts to the board; they stick out below the board so make sure they aren’t interfering with the mount

      • I would double check the Seeeduino connection and make sure there is enough clearance with the top mount

      • If you’re able to, it’ll be great to have a chance to look at the board and make sure all the circuit connections have enough clearance and won’t interfere with the mount

image-20241118-233741.png
Image of the current board
  • The thickness of the top mount can be decreased to 5 mm instead of 7.5 mm, just to shorten print time

image-20241118-234539.png
The green line is the thickness I’m looking at
  • It would be nice if the sections I highlighted in red were at least 2 mm (around 2 mm thickness around the holes) so that when we print it doesn’t print weak/weird. If you think there will be some interference with any connections because of the change, you can leave it and we can see how it prints

image-20241118-234917.png
  • I really like the stand offs for the mount but because the edges already supporting the board, I don’t think we necessary need them (it might just take up more print time)

image-20241118-235334.png
Stand offs
  • I’m a little concerned with the clearance of the red section in the image below with the board so I might suggest shortening/cutting the section to line up with the mount height/thickness (if that makes any sense)

image-20241118-235651.png

Author: @Jack Doehler Date: 2024/11/21

V1.1

Notes:

  • Addressed all the previous issues regarding minor adjustments (removing unnecessary stand-offs, adjusting certain dimensions to make printing easier).

  • I measured the board in-person and increased the height of the top case which should now fit the Seeeduino.

  • I increased the height of the bottom case so that there is a clearance of at least 10mm for any screws that are sticking out below the board. I believe this should be enough from what I could tell by looking under the board, though wasn’t able to measure directly.

  • I increased the spacing slightly between the board and the case walls to allow for any components to have some more clearance horizontally.

  • Overall footprint of case is 80mm x 80mm x 40mm.

 

image-20241121-211659.png
Top view

 

 

image-20241121-211745.png
Bottom View

 

Author: @Jack Doehler Date: 2025/02/25

V1.2

Notes:

  • Bottom case remains largely the same.

  • The top case no longer covers the seeeduino or the debug header pins directly beside it in order to provide easier access to those pins.

  • The lid thickness was shortened to 3mm and its height was shortened to bring it closer to the board to allow the ports to be accessed more easily.

  • A space was made with clearance holes for mounting the display on top of the case.

  • On top of the case next to the seeeduino is a loop for the antenna to go through and possibly be mounted to. Let me know if the hole clearance for this is not enough. This could also be made into a separate piece instead if desired.

  • All LEDs included in the .step file now have holes in the case directly above and beside them for easier viewing.

  • If needed, the cables connected to the servo pins could be zip-tied to the top of the case in case they want to be secured that way.

  • Overall footprint of case is now 80mm x 80mm x 32mm inclusive of the raised sections on the top case.

Screenshot 2025-02-25 124711.png
Front View
Screenshot 2025-02-25 124832.png
Back View

 

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